Manufacturing Technology

FARO introduces next generation FaroArm

The QuantumS is certified to ISO 10360 -12:2016, the most rigorous international measurement quality standard in existence. This global standard, unlike the various regional standards such as VDI/VDE 2617, establishes the consistent, critical testing procedures that enable objective performance comparisons across any and all Articulated Arm Coordinate Measuring devices. Also, the QuantumS sets a new standard for ruggedness as it tests to the International Electrical Commission (IEC 60068 -2) standards for shock, vibration and temperature stress relief. With the addition of the FAROBluT Laser Line Probe HD, the QuantumS continues the FARO tradition of delivering maximum measurement consistency for both direct-to-parts contact and non-contact requirements in every working environment. It enables users to capture more, richer detail faster than any other comparable product on the market. Usability The advanced man-machine interface and enhanced ergonomics make the FARO QuantumS a virtual extension of the human arm and enables up to 15% less effort and fatigue for the operator with direct, contact only units. This dramatic increase in both comfort and portability increases operator productivity by facilitating continuous use over extended periods during the workday. Portability QuantumS advances the concept of true portability and ensures additional floor reach by up to 40%. Advanced wireless capability ensures that the reliability of cable-free scanning and probing is comparable to scanning and probing with a cable attachment. Furthermore, the availability of dual, hot swappable batteries supports continuous operation anywhere on the factory floor without the need for external power.

SKF enters the world of manufacturing using world-class digital technology

SKF’s operations in Sweden are set to be given a boost with the inauguration of a completely new, fully-automated and digital production process in Gothenburg, adapted for the manufacture of spherical roller bearings. The new production unit is the first of its type to be put into operations within the SKF Group and is part of a programme of next generation manufacturing technology within the company. “The production flow is totally unique within the bearings industry, and constitutes a new manufacturing standard for us, which we will replicate into numerous facilities within the Group. “The investment programme is important for us if we are to utilise our manufacturing capacity even more efficiently, as well as increasing our global competitiveness and the flexibility we can offer our customers,” says Luc Graux, Director of Manufacturing for the SKF Group. Using the help of digital technology, the entire value chain in the production process is connected, from the inflow of input components to the delivery of the product to the end user. In addition, the next generation of mobile infrastructure is combined with the manufacturing process, in order to enhance efficiency. “The new production unit will open up new possibilities for us to reduce lead times and to improve flexibility and efficiency in our production,” says Sten Karlsson, project manager for the new production unit. Parallel to the investment in Gothenburg, similar investments are planned for Schweinfurt in Germany and Flowery Branch in the USA. Over a million bearings per year are manufactured in the Gothenburg facility. The majority of these are exported. The products are used in heavy industry, such as mining, steelworks, paper machines, wind turbines, train gearboxes, fans and pumps.

Building the case for manufacturing automation to drive business growth

By Shermine Gotfredsen, General Manager SEA & Oceania, Universal Robots New Zealand’s manufacturing industry has continued to expand almost every month since October 2012, based on the Bank of New Zealand-Business NZ performance of manufacturing index[1]. The sector was lifted by a construction boom that started during the rebuild of Christchurch post-earthquake. However, manufacturing as a percentage of the economy has declined in the long-term, from about 26 percent of gross domestic production (GDP) 40 years ago to about 13 percent in 2009[2]. To ensure manufacturing momentum continues, New Zealand manufacturers must look to innovative new ways to achieve business growth and expansion into regional and international markets. Recent research from Universal Robots, which surveyed the Australian and New Zealand manufacturing community indicates a growing emphasis on automation and particularly robotics as a way to increase competitive advantage. Almost half of ANZ manufacturers have invested in automation in the past year. Meanwhile, a vast majority of manufacturers plan to invest in automation in the coming year, with more than half of those respondents planning to install robotics solutions. This growth in automation investment has no doubt been driven by an increased focus on business innovation. Due to New Zealand’s geographical isolation creating higher freight overheads, and greater labour costs compared to countries such as China, many local manufacturers have felt pressure to consider automation as a way to increase productivity and profits. The decision to automate is typically based on a number of factors, namely the need to improve business performance, reduce production time and improve the quantity and quality of output. One such company exploring the use of automation to enable greater production flexibility and output is Auckland based injection moulding company TCI New Zealand, which deployed Universal Robots cobots to help automate specific production processes, such as labelling […]

Volvo and Uber to develop autonomous driving cars

Volvo and Uber, have formed a strategic alliance to develop next generation autonomous driving cars. The two companies have entered a $411M joint venture to develop new vehicles that will be able to incorporate the latest developments in AD technologies, including fully autonomous driverless cars. Both Uber and Volvo will use the same base vehicle for the next stage of their own autonomous car strategies. This will involve Uber adding its own self-developed autonomous driving systems to the vehicle. Coby Duggan NZ national manager said the strategic alliance will see a blending of revolutionary technologies. “Volvo has a history of forming synergistic partnerships which integrate new types of technology into vehicles. This new venture will take the development of fully autonomous vehicles a stage further, and into a new segment of the transport industry.” The Volvo-Uber project marks a significant step in the automotive business with a car manufacturer joining forces with a new Silicon Valley-based entrant to the sector, underlining the way in which the global automotive industry is evolving in response to the advent of new technologies. The alliance marks the beginning of what both companies view as a longer term industrial partnership. Travis Kalanick, Uber’s chief executive, said: “over one million people die in car accidents every year. These are tragedies that self-driving technology can help solve, but we can’t do this alone. That’s why our partnership with a great manufacturer like Volvo is so important. “Volvo is a leader in vehicle development and best-in-class when it comes to safety. By combining the capabilities of Uber and Volvo we will get to the future faster, together.” The new base vehicle will be developed on Volvo’s fully modular Scalable Product Architecture (SPA). SPA is one of the most advanced car architectures in the world and is currently used […]

FeatureScript lets 3D CAD users design faster

Recognising that the design challenges for each industry and every company are different, Onshape is introducing FeatureScript, a new open programming language that lets CAD users create their own built-in parametric features or modify existing ones. Ever wish you could change the way your CAD system’s features work? FeatureScript lets you do just that. It is the same language used to develop all of Onshape’s current features (Extrude, Fillet, Shell, Loft, etc.) and has already been used millions of times by Onshape users without even realising it. By making FeatureScript public – available to all Free, Professional and Enterprise Customers – full-cloud Onshape is now offering the first truly customizable parametric CAD feature set. “This is the first time that a professional CAD system has made the implementation of its parametric features open and extensible,” says Ilya Baran, Onshape’s Director of FeatureScript. “In the past, the only way to change your feature toolbar would be to submit an enhancement request to your CAD vendor and wait forever. And most of those requests are never fulfilled. FeatureScript swings the pendulum back and puts you in control.” In traditional desktop-installed CAD systems, it is possible to write add-on or macro features, but they are never as good as the built-in ones. FeatureScript offers the first opportunity to create features that are first-class citizens – as much a part of the system as the ones the development team wrote themselves. Under the open source MIT License, Onshape is also sharing the FeatureScript source code for all of its own features, allowing customers to copy, modify or adapt them as they see fit. New Onshape features can now be created in Onshape’s new “Feature Studio,” a user-friendly development environment with a powerful editor, in-line help and documentation. Possible uses for FeatureScript include: • Creating […]

Better manufacturing using CAD

As we all know, manufacturing is the production of merchandise for sale; using labor, machines and tools. Manufacturing process management refers to the technologies and methods that determine how labor, machines, and tools are put to use during production. For manufacturers, planning manufacturing processes can pose some difficulties. Hence the need for large enterprises to hire project managers. But for small manufacturing businesses, hiring a project manager may not be practical. And this is where the need to consider other planning and execution techniques come in. Using CAD for Product Design Designing a functioning prototype is the first stage of the product manufacturing process and with the aid of 3D CAD applications like Autodesk’s Maya or Microstation, a realistic representation of your product can be designed, analysed and have its functionalities tested to gauge its performance once built. These techniques are being used every day by both major corporations and SMEs to save cost as the following case study will show. GINTIC Institute of CIM—a national Research & Development (R&D) Center and a BIM company in Singapore—have continuously made use of CAD techniques to simplify their production processes in multiple ways. In 2014, GINTIC commenced the design of knee-joint prosthesis uniquely suited to Asians in order to reduce muscle strain cue to continuous kneeling. To accomplish this, the Singaporean institute made use of CAD applications to design the prototype and test its efficacy in order to cut cost before production. This new project adds to GINTIC’s use of CAD as a product design tool and its previous success in using CAD to design jewelries and a lightweight, diskless laptop computer means this new goal is certainly achievable with the aid of computer aided design techniques. Using CAD for Product Testing Computer aided design also helps simplify the processes involved with […]

Smart devices rely on even smarter engineering

As industrial machines become more sophisticated and connected, the need for ‘smart engineering’ and detailed application knowledge continues to grow to increase productivity and safety, lower risk and reduce costs of compliance. Peter Tomazic, senior solution consultant with the Global Solutions team at Rockwell Automation has more than 25 years experience in ‘thinking outside the square’ to successfully solve customers’ unique challenges, whether it involves engineering for cranes, pulp and paper machinery, process lines, mining applications , printing presses and the list goes on. He explains that while providing the hardware is only 30-40 percent of the solution, it is the domain knowledge on the application and how to apply the engineering that really makes the difference. “Anyone can go and buy hardware and try to put it together but it is the application knowledge of how to engineer the hardware that really adds value to our customers operations.” “As part of the Global Solutions team at Rockwell Automation, we leverage our in depth technical knowledge and work with customers to understand their unique challenges and goals. We can then design, manufacture and commission a solution to meet their production and business objectives,” said Tomazic. Driving innovation Advances in technologies such as the Industrial Internet of Things, are enabling machines to get smarter and meet endusers networking, integration, diagnostics and intelligence demands. Motors and drives are gaining improved integration and connectivity, resulting in increased productivity, safety and asset management. “Ethernet communications is now an important part of any application that involves drives because it provides full access to all the diagnostics within the drives, including drive parameters, status and additional features such as Automatic Device Configuration,” explained Tomazic. Automatic Device Configuration is a feature that increases uptime by allowing the Logix controller to automatically detect a replaced drive and download […]

Robot force sensors automate difficult manufacturing tasks

Seiko Epson Corporation has developed its S250 series of high-precision force sensors. The S250 series technology, which were rolled out worldwide from June, will be available as an option for the company’s six-axis and SCARA robots. Employing Epson’s proprietary piezoelectric quartz sensing technology, the new force sensors are durable and sensitive, allowing them to accurately and consistently sense minimal amounts of force in six directions1. This will allow customers to automate complex manufacturing tasks and will improve productivity. Epson also provides robot operation commands with the sensor, allowing customers to easily introduce the system. Many manufacturers are turning to robots as labor shortages and falling birth rates and aging populations hit companies in the world’s leading economies, and the trend to reshoring continues worldwide. Epson’s innovative new force sensors answer these needs and are a significant step forward in achieving the company’s mission of using robots to improve the way products are manufactured. The S250 series enables robots to feel force as limited as 0.1 N, allowing the robots to automate complex tasks such as precisely assembling delicate components. The sensors can also be used on tasks that formerly relied on human sensory perception such as polishing and deburring, freeing people from repetitive manual work. “The new force sensors are a significant development for Epson and for the manufacturing industry in general,” said Yoneharu Fukushima, COO of Epson’s Robotics Solutions Operations Division. “As a company dedicated to manufacturing innovation, the new sensors help to expand the applications for robots, and bring us a step further towards achieving our goal of creating a world in which robots support people in a wide variety of situations.” “There is strong demand for industrial robotics and their applications within the Southeast Asia region, with robotics spending looking to double in Asia Pacific by […]

Use the super computer in your pocket for new levels of productivity

Anyone with a smartphone or tablet now can connect securely in an industrial setting to access performance metrics and data analytics. By Kyle Reissner, mobility platform leader, Rockwell Automation You can use any digital device to easily access performance metrics and data analytics from your plant floor and machines. How are you using that freedom? Your smartphone is now as powerful as your desktop. That mobility is more than viewing a webpage or report on your tablet; it’s a fundamental shift in how we live our lives. Seventy percent of us carry a smartphone or tablet into the office. We are mobile. Yet many of us still live as if the world is flat. You know the analogy. For thousands of years people lived like they would fall off the edge of the earth if they ventured too far from what they knew. Then we realized the world is a sphere, and that opened a world of possibility. Since the 1980s, we’ve used the Purdue Enterprise Reference Architecture to define clear layers between systems. Our first shot at mobility was the replicate a web browser in a Palm Treo. It was a good start, but it fell short of the ultimate user experience. Some people are using the latest devices to extend 20-year-old technology. That type of mobility is resulting in very small increases in productivity, in the range of 1 to 2 percent. I suggest a loftier goal for mobility —10 percent — and for everyone in the plant, not just one or two people. It’s possible because we now have the technology that lets people do things they couldn’t do before while reducing the cost of curiosity to literally zero. Now, anyone with a device can connect securely, expand their area of influence, deploy a system more quickly […]

Autodesk Inventor 2017 unveiled

Autodesk has unveiled Inventor 2017, one of the most advanced 3D modelling solutions for manufacturing industry professionals. The latest version in innovative software for designers and engineers, Inventor 2017 delivers new professional-grade design, interoperability and communication tools aimed at supporting customers ever-expanding needs. “The manufacturing industry is witnessing an evolution of the role of the mechanical engineer. They are no longer solely responsible for the design of complex mechanical systems, but are often also tasked with complete product definition, design and delivery,” said Derrek Cooper, director of the Inventor product line. “With this latest version of Inventor, Autodesk is delivering new capabilities aimed at supporting all aspects of this expanding role.” Based on the requests of Inventor’s more than 11,000 alpha and beta testers and IdeaStation community, the company built Inventor 2017 to serve the expanding role of the modern professional engineer and provide customers with features aimed at simplifying the new aspects of their jobs: Professional-grade Design Tools help users design faster and optimize performance from the outset and include:  Enhanced sketching, part modelling, assembly management, surfacing and sheet metal capabilities so users can capture and develop design ideas quickly and easily. Additional Shape Generator capabilities such as symmetry and member size controls that help users explore lightweight designs and improve product performance. New Interoperability Tools help to pull disparate aspects of a project together, regardless of the discipline or software that was originally used and include: Expanded AnyCAD tools allow users to easily integrate non-native mechanical design data into Inventor models without translation, now including associative connections with the industry standard STEP format. Inventor’s latest update includes hundreds of enhancements including several customer-requested modelling tools. Shape Generator, an integrated design optimisation tool powered by Autodesk’s Nastran technology, guides users in the design of structurally efficient parts. Other […]

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