Engineering

Mitsubishi Heavy Industries Machine Tool Develops “MSS300” Super Skiving Machine

Mitsubishi Heavy Industries Machine Tool, Co., Ltd., a Group company of Mitsubishi Heavy Industries, Ltd. (MHI), has unveiled the MSS300 Super Skiving Machine which allows high-speed, high-precision cutting of internal gears. It features outstanding machine rigidity, synchronisation control technology and dedicated cutting simulation software, which help overcome the technical challenges of conventional skiving, enabling lower production costs through mass production. In recent years Skiving machinery has responded to increasing demand for production efficiency and accuracy for products such as automobiles, construction equipment and reduction gears. Skiving is a cutting technology whereby a pinion type cutter, or other rotary tool, is engaged with a workpiece (the gear material to be processed) at a crossed-axes angle and rotated together. At the points where the two make contact, the effect of the crossed-axes angle generates a sliding velocity in the axial direction, resulting in high-speed machining. The skiving process typically makes the cutting angle obtuse, resulting in significant tool wear. The MSS300’s use of a barrel-shaped multiple-cutting-edge rotary tool – an original technology developed by MHI Machine Tool – allows a large crossed-axes angle, enabling improved cutting speeds and precision, while the use of multiple cutter blades extends the standard tool life. The MSS300 also facilitates machining with a general pinion cutter, allowing selective use depending on the shape of the workpiece. Direct drive motors are used for both the main spindle, on which the tool is mounted, and the table spindle, used for the workpiece. In addition to highly precise synchronization, the MSS300 also uses continuously meshing machinery to facilitate high-precision transfer of the tooth profile to the workpiece. A high level of rigidity is achieved through the adoption of a slide guide for the feeding of the X, Y and Z axes. In addition, superior positional precision is ensured through features […]

TechInnovation 2016 a success

TechInnovation 2016 attracted more than 2,700 participants seeking business opportunities from over 300 featured technologies. The fifth edition featured the new Enterprise Europe Network segment and Platform Technologies panel on Smart Nations. SINGAPORE, 3 October 2016 – TechInnovation concluded its fifth edition, with over 2,700 participants in attendance, nearly a 30% increase from last year’s turnout. The event also saw 120 exhibitors showcasing more than 300 emerging and ready-to-market technologies. The annual two-day technology marketplace is Singapore’s premier technology brokerage event that brings together international and local technology providers and seekers to explore technology and business collaboration opportunities through open innovation. Organised by IPI, TechInnovation was also an anchor event of the inaugural Singapore Week of Innovation and TeCHnology (SWITCH). Guest-of-Honour, Deputy Prime Minister Teo Chee Hean, Coordinating Minister for National Security and Chairman of the National Research Foundation Singapore delivered the opening address. This year’s event, themed “Discover, Connect & Collaborate”, had its unique crowdsourcing segment, crowdpitching sessions and conference tracks on additive manufacturing and Internet-of-Things (IoT) security. TechInnovation also introduced a brand new segment on Europe-Singapore Partnership Opportunities, giving local enterprises the opportunity to expand their reach and connect to the Enterprise Europe Network (EEN) partners from the Czech Republic, France, Germany, Hungary and Spain. “We saw a strong attendance by delegates and exhibitors who came together to share innovation practices and emerging technologies at TechInnovation this year. SMEs accounted for over 70% of the delegate count. We are especially pleased with the number of technology providers who turned up seeking partnerships and collaborations with the SMEs. Commercialising these technologies will prove mututally beneficial for both sides. The success of this year’s event emphasises IPI’s commitment to its business-technology matching practices”, said Professor Lam Khin Yong, Executive Director of IPI. Over 400 business meetings were initiated over two days, […]

Enerpac tests advanced offshore highway pier positioning and handling system

Global hydraulics leader Enerpac has developed an advanced handling and adjustment device for the world’s largest offshore gantry crane in Reunion Island. The handling device, which has just completed testing on the Zourite jack-up barge, will be used to lift and lower the piers bases onto a level gravel surface on the seabed, and for making adjustments to the base vertically and horizontally. The pier positioning and handling system, which utilises technology available throughout South East Asia, is lifted and controlled by Enerpac’s Over Head Travel Crane (OHTC), the world’s largest offshore overhead travel crane. The OHTC comprises two pairs of lifting beams, with an overall width of 30m, and a lifting capacity of 4,800 tonnes for lifting, moving and lowering the concrete blocks for the offshore highway. “Global success stories provide inspiration to local operations,” says Enerpac SE Asia Integrated Solutions Manager, Mr Maxim Lee. “Being a global company, we can share knowledge and experience throughout the Enerpac network, which spans 20 countries,” he said. Reunion Island Highway The French consortium Bouygues Travaux Publics, VINCI Construction Grands Projets, Dodin Campenon Bernard and Demathieu Bard Construction are constructing a 5,400 m bridge for a new offshore highway in Reunion Island, located East of Madagascar in the Indian Ocean. The new offshore highway (Route du Littoral) will connect Saint Denis – the administrative capital of La Réunion – with La Possession. It replaces the existing coastal road, which is exposed to falling rocks and flooding from swells and tropical storms. Enerpac Over Head Travel Crane (OHTC) The Over Head Travel Crane (OHTC) comprises two pairs of lifting beams, with an overall width of 30m, and a lifting capacity of 4,800 tonnes for lifting, moving and lowering the concrete blocks for the offshore highway. The crane is classified as A5 for the […]

Why modernise control platforms?

As products age and give way to new technologies, the need arises to proactively plan and manage the transition from existing equipment to leading-edge products and technologies. Automation components, software and systems represent major capital investments that are instrumental to the success of industrial operations. In the face of rapidly changing markets and technologies, the industrial enterprise must keep step to remain competitive. Today’s contemporary automation systems offer unprecedented advancements in performance, flexibility, and security, with the potential to provide a competitive edge. Technology continues to advance at a rapid rate, accelerated by the emergence of the Industrial Internet of Things and advances in enabling technologies, including data analytics, remote monitoring and mobility. Rockwell Automation continues to incorporate these latest technologies in control and automation platforms and although the PLC-5 programmable logic controller has been a valuable part of their portfolio for more than 30 years, no technology can last forever. Modern control systems provide a higher level of integration, driving improved asset utilisation, increased system flexibility and easy access to information. The high performance, Rockwell Automation ControlLogix platform delivers the capabilities to converge production disciplines (discrete, motion, process and safety), including extreme environments and high availability applications, into an integrated plant-wide architecture enabling a connected enterprise. Information shared between Information Technology (IT) and Operations Technology (OT) across a secure network enables: · Greater production visibility, for quicker response to customer demand · Higher profit margins through improved inventory management, cycle times and quality control · Improved capacity and asset utilization, leading to greater Overall Equipment Effectiveness (OEE) · Regulatory compliance and reduced exposure to security risks Migrating to the ControlLogix family of programmable automation controllers (PAC) provides the platform to leverage advancements in technology, including improved access to information, more informed business decisions, faster performance for more throughput and […]

Autodesk introduces portfolio for the Future of Manufacturing

With the world of manufacturing undergoing major disruptions brought on by new market forces and technologies, Autodesk has unveiled its unified portfolio of solutions for additive and subtractive manufacturing. The portfolio lets manufacturers take advantage of technology disruptions and improve competitiveness by creating higher quality products in less time with lower costs. The new solution brings together industry-leading products historically offered from Autodesk, Delcam, Netfabb, Pan Computing and Magestic Systems—including HSMWorks, Inventor HSM, Fusion 360, FeatureCAM, PowerMill, PartMaker (now included in FeatureCAM), PowerShape, PowerInspect and Netfabb—into one complete set of hybrid manufacturing solutions. Autodesk has long been a leader and innovator in 3D design, engineering and the technologies that expand the applications of industrial 3D printing, no product is really complete until it’s realised through physical manufacture. Autodesk has also become a leader in technologies that expand the applications of industrial 3D printing. Now, they are truly integrating the design, make and use phases of product development. This new set of solution goes big on the ‘make’ component—equipping manufacturers with all the software they need to go from digital design to real-world product. The portfolio spans computer aided manufacturing (CAM), additive manufacturing, composites, robotics fabrication, factory layout, inspection and modeling. It enables customers to solve complex manufacturing challenges and seamlessly connect design to machining. Within the portfolio offerings are cloud-connected capabilities designed to help users experience the benefits of a more cohesive manufacturing workflow and invest more time in product development. Cloud-capabilities give customers improved support for global manufacturing operations with universal access to software and data, and the cloud also enables fast and frequent software upgrades. What’s in the Autodesk portfolio for additive and subtractive manufacturing? Autodesk HSMWorks: A fully integrated CAM solution for SOLIDWORKS, allowing users to get up to speed and become productive within minutes using familiar […]

How much do countries invest in R&D?

As the UN General Assembly prepares to address the Sustainable Development Goals (SDGs), the UNESCO Institute for Statistics has released a new data tool showing the leaders and emerging players in research and development (R&D). “Innovation is key to achieving each of the Sustainable Development Goals. So it is essential to track R&D investment in the knowledge, technology and thinking that drives innovation in countries,” said Silvia Montoya, Director of the UNESCO Institute for Statistics. SDG 9 calls on governments to promote sustainable industrialization and innovation by ramping up spending on R&D and increasing the number of researchers. Both indicators are featured in the new data tool entitled: ‘How much does your country invest in R&D?’ The top five R&D performers in absolute terms (R&D expenditure) are all large economies: United States followed by China, Japan, Germany and Republic of Korea. But the ranking changes dramatically according to the data that will be used to monitor SDG 9 (R&D expenditure as a percentage of GDP): Republic of Korea is the world leader followed by Israel, Japan, Finland and Sweden. Regions have been setting their own spending targets for some time: the best-known being the European Union (EU) target to raise overall R&D investment to 3% of GDP by 2020. According to UIS data, only six countries worldwide have managed to surpass the 3% target, and three are smaller EU economies: Denmark, Finland and Sweden. These, in turn, lag behind Japan with 3.6% and Israel with an impressive 4.1%. And all of them trail behind South Korea – the world leader – with 4.3%. Austria, Germany and Switzerland hover around 3% as does the biggest spender of all: the United States. Few countries in other regions compete with these proportions. In Central and Eastern Europe, Slovenia leads with 2.4% compared to […]

New version of SIMATIC PCS 7 enhances production processes

Siemens has further developed its SIMATIC PCS 7 process control system and released Version 8.2 to meet the rising demands of automation. This version comes with a range of new functionalities to improve user convenience as well as the performance and efficiency of the process control system over the entire life cycle of process plants – from the planning stage through to maintenance. Plant engineers will benefit from more efficient engineering solutions, while operators will experience greater convenience in daily operations due to greater system availability and lower overall running costs. Jessica Liao, Senior Consultant for Southeast Asia, Process Automation, Siemens Pte Ltd, said, “It is critical for businesses to respond swiftly to market requirements that are constantly changing. An integrated control system enables operators to have a holistic view of the entire work process and be able to make informed decisions more efficiently to reduce downtime. With the new version of SIMATIC PCS 7, our customers will have an edge in today’s competitive manufacturing environment.” “The Southeast Asia region is an important market for Siemens and we have a proven track record in industries such as Oil & Gas, Pharmaceutical, Glass as well as Water, to name a few. We look forward to working even more closely with our customers to ensure that all operations are running smoothly and efficiently with the new offerings of SIMATIC PCS 7,” added Liao. Mobile plant monitoring To allow production processes to run with the greatest possible stability and efficiency, Version 8.2 of SIMATIC PCS 7 offers individual, networked and reliable plant monitoring. Web systems can now also be operated and observed over the Intranet/Internet. For this, operators can use extensive configuration possibilities for individual and secured online access to the operating and monitoring level of a production plant, enabling the implementation […]

Faster Trans-Pacific cable system ready for service

The 9,000 km submarine cable system linking Japan and the West Coast of the U.S. completes construction and is ready for service FASTER, a consortium of six international companies, together with its supplier NEC Corporation, today announced that construction and end-to-end testing of a new trans-Pacific submarine cable system, the “FASTER Cable System,” has been successfully completed and will start service on June 30, 2016. The 9,000km trans-Pacific cable, the FASTER Cable System, lands in Oregon in the United States and two landing points in Japan, namely Chiba and Mie prefectures. The system has extended connections to major hubs on the West Coast of the U.S. covering Los Angeles, the San Francisco Bay Area, Portland and Seattle. The two landing points in Japan facilitate the cable’s easy access to major cities in Japan. FASTER’s robust and resilient connectivity to many neighbouring cable systems extends the cable’s capacity beyond Japan to other Asian locations. FASTER is the first trans-Pacific submarine cable system designed from day one to support digital coherent transmission technology, using optimised fibres throughout the submarine portion. The combination of extremely low loss fibre, without a dispersion compensation section, and the latest digital signal processor, which compensates for the huge amount of cumulative dispersion at the end of the cable, enable this six-fiber pair cable to deliver 60 Terabits per second (Tbps) of bandwidth across the Pacific. “From the very beginning of the project, we repeatedly said to each other, ‘faster, Faster and FASTER,’ and at one point it became the project name, and today it becomes a reality. This is the outcome of six members’ collaborative contribution and expertise together with NEC’s support,” said Hiromitsu Todokoro, Chairman of the FASTER Management Committee. “This was the first trans-Pacific submarine cable built solely by NEC Corporation, employing the latest 100Gbps […]

World’s largest trade fair for robotics and automation has started

Power machine – or intricate technician. At the AUTOMATICA in Munich you will find them all because the robotics business is booming worldwide. Every reputable manufacturer is present at this leading trade fair to present innovations from all areas of automation and mechatronics. AUTOMATICA has recorded a registration record. Exhibitors have already booked more space today for the trade fair in Munich on June 21 to 24, 2016 than at the previous event. In five exhibition halls, more than 800 companies are displaying their solutions for the optimisation of production processes and professional service robotics and will show that the era of smart robotics and automation has begun. One of the key focus points at the fair is Integrated Assembly Solutions: intelligent, economical and integrated assembly and production solutions. It is essential to have the necessary hardware and the right brainware such as analysis, conception, planing and software for the realisation of complex production processes. AUTOMATICA’s leading role is palpable in the sector of image processing too. The crux here is the integration of sensors and image processing systems for example within Industry 4.0 solutions. The advantages can be seen for example in quality control, flexible parts handling or orientation between different components. A further key focus at AUTOMATICA 2016 is robotics. Whether it is for regular production, or outside the factory in medical technology, agriculture, logistics or professional service robotics; robotics promises a huge growth potential. Human-robot collaboration is extremely popular amongst robotics manufacturers. In the near future, these machines will be as normal as an electric drill for employees. Digitalisation and Industry 4.0 are pivotal here, therefore it is vital that IT and industry grow and develop further together. Messe München discovered this development early on and created their own platform with the IT2 Industry. It is now […]

Fujitsu develops cyber attack technology

KAWASAKI, Japan- Fujitsu Laboratories Ltd. today announced the development of new technology that, in response to targeted cyber-attacks on specific organizations, rapidly analyses damage status after an attack has been detected. In the event of malware attacks, which infect organizations to cause a great deal of damage, including information leaks, it was previously necessary to analyse a range of logs on networks and devices to clarify attack status. However, in order to grasp the whole picture of the attack, analysis by an expert over the course of many hours was required. Now, by automating and improving the efficiency of the information collection components necessary for attack status analysis via network communications analysis, Fujitsu Laboratories has developed forensics technology to analyze the status of a targeted cyber-attack in a short period of time and show the whole picture at a glance. This means that it has become possible to do security incident analysis, which previously required an expert and took a great deal of time, in a short period without an expert, and come up with rapid and comprehensive countermeasures before the damage spreads. This technology will be exhibited at Fujitsu Forum 2016, to be held on May 19 and 20 at Tokyo International Forum. Background In recent years there has been a sharp rise in increasingly ingenious targeted cyber-attacks that aim to steal particular information from specific organizations or individuals. After having infected an organization, attackers can remotely control their malware, causing important information to be leaked outside the organization. This results in huge damage, not only to the organization attacked but also to its partners and customers. As this sort of malware attack is extremely difficult to completely prevent, there is a pressing need for countermeasures predicated on malware intrusion. Issues At present, the usual method to assess the […]

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