Manufacturing Technology

SANY Empowers Intelligent Port Construction to Achieve Major Breakthrough

SHANGHAI – Sany Marine Heavy Industry Co., Ltd., the port machinery subsidiary of SANY Group, has achieved a significant breakthrough with its H-Move2.0 intelligent system in the tire crane automation project at the Port of Tianjin. The system has improved the operational efficiency of tire cranes to 20 moves per hour, setting a new standard in the development of green, digital, and intelligent ports. With the upcoming COP29 and the manufacturing industries calling for net-zero development, SANY is firmly taking the path of industrial transformation with concrete actions to reach the carbon goals. SANY Marine is committed to becoming the technology leader of logistics equipment, providing electric, intelligent, unmanned and integrated solutions for intelligent ports and supporting the green transformation of the global port machinery industry. Faced with challenges such as energy saving carbon reduction, and intelligent development, the need for anti-shaking and anti-twisting capabilities, and labor shortages, SANY Marine’s intelligent port solutions have provided significant advancements. These include real-time anti-shaking and anti-twisting technologies to ensure automated and safe operations, pushing operational efficiency beyond traditional manual methods. Leveraging digital twin technologies, the team can predict and simulate the trajectory and position of the containers and adding the spreader lowering action to essential technical functions to achieve exceptional results. The automation efficiency of a traditional tire crane is about 15 to 16 cycles per hour, while the new version integrating GPS, AI visualisation, and 3D scanning imaging technologies can significantly improve the signal’s reliability. After four months of test trials, the No.45 machine has improved the automated working efficiency to 20 cycles per hour, surpassing manual labor for the first time in the industry. By predicting and simulating the trajectory and position of the landing box, the action of lowering the spreader is added to the technical essentials of manual work, […]

Delta Electronics showcases integrated solutions at ITAP 2024

Delta, a global leader in power management and provider of IoT-based smart green solutions, is highlighting the importance of integrated solutions at the seventh edition of Industrial Transformation ASIA-PACIFIC (ITAP 2024). Showcasing its modular and integrated portfolio designed to optimise processes and space, address labor shortages, and enhance power dispatch and renewable energy smoothing, Delta will feature key products such as the DIATwin Virtual Machine Development Platform, intuitive building management systems, and its Energy Storage System (ESS). “Delta is at the forefront of developing integrated solutions that drive energy efficiency and sustainability. Our focus on advanced technologies ensures we deliver smarter systems for a greener future, addressing the growing demand for clean energy and intelligent infrastructure,” said Mr. PS Tang, General Manager, Delta Electronics, Singapore. “ITAP 2024 provides a strategic avenue for Delta to collaborate with industry leaders and explore new opportunities for industrial efficiency and sustainability across the Asia Pacific region. By showcasing our technologies, we aim to help companies optimize operations while reducing their environmental footprint, building a smarter, more sustainable industrial future,” said Mr. David Leal, Regional Vice President of SEA Business, Delta Electronics. Core Technologies Focus: Virtual Simulation, Building Automation, and Energy Storage Solutions As the market shifts towards low-volume, large-variety production, Delta’s smart manufacturing solutions tackle challenges in production efficiency and sustainability. The Digital Twin Solution, featuring the DIATwin Virtual Machine Development Platform and the Reconfigurable Transformer Machine, enables engineers to optimize production virtually, enhancing coating quality and reducing programming time. Similarly, Delta’s building automation systems ensure easy solutions for energy management and smart workspaces. These include programmable controllers, touch panels, and IoT interfaces that make offices more integrated. For example, the Delta Intelligent Meeting Room Control allows the activation of a single button to lower the blinds, adjust the temperature, dim the lights, and […]

Mitsubishi Power Completes Landmark 5,300MW Combined Cycle Power Plant Project in Thailand

Final Eighth M701JAC Unit Begins Operation at Gulf Group and Mitsui & Co., Ltd., Joint Venture Plant This marks Mitsubishi Power’s largest-ever completed order by capacity, contributing to Thailand’s energy security and decarbonisation – The project’s previous seven M701JAC gas turbine units installed across two GTCC plants in Rayong and Chonburi Provinces have collectively operated for 100,000 hours Mitsubishi Power, a power solutions brand of Mitsubishi Heavy Industries, Ltd. (MHI), has completed construction of the eighth and final M701JAC unit of a 5,300MW natural gas-fired power plant project in Thailand. The project, a joint venture between Gulf Energy Development Public Company Limited, one of Thailand’s largest independent power producers (IPP), and Mitsui & Co., Ltd. (Mitsui & Co.), a Japanese trading company, successfully commenced full commercial operations on October 1, 2024. GTCC Power Plant in Rayong The milestone marks the on-time completion of a multi-phase project awarded in 2018, featuring two gas turbine combined cycle (GTCC) plants in Chonburi and Rayong Provinces, key hubs for technological manufacturing and services, with a total installed capacity of 5,300 MW. Each plant is equipped with four M701JAC gas turbines, steam turbines, and heat recovery steam generators, ensuring a reliable and sustainable energy supply critical for Thailand’s energy security and economic growth. On October 1, the first seven units installed in Chonburi and Rayong have collectively logged 100,000 actual operating hours (AOH), reinforcing their proven reliability. The project’s first phase at the Chonburi power plant* marked a significant milestone as the site of Mitsubishi Power’s inaugural J-Series Air-Cooled (JAC) gas turbine installation in Southeast Asia in 2021. The plant was fully completed in October 2022 and received the prestigious “Power Plant of the Year”‘ award at the Power and Energy Awards, presented during the annual Enlit Asia 2023 conference and exhibition. The units were delivered […]

Lindemann launches modular mid-size shredder

Lindemann Metal Recycling has announced the launch of a mid-size shredder, the TXS 69×90, aimed at customers in Asia, the Middle East and South America looking for efficient solutions with a strong performance-to-cost ratio. Thanks to its modular “plug and play” design, the TXS 69×90 can be installed and operational in less than a month – much faster than the several months typically required for most shredders. Aimed at cost conscious customers in the rapidly developing markets of Asia, the Middle East and South America, the new shredder meets the highest quality standards, offering a robust, reliable, and heavy-duty solution. By offering the TXS 69×90 in a standardized, modular format –complete with effective downstream and dedusting systems – Lindemann has ensured an efficient and cost-effective design. The shredder delivers a power rating of between 1,000 and 2,500 horsepower and can process up to 60 tons of mixed scrap or car bodies per hour. Numerous upgrade options, including a Variable Frequency Drive (VFD), Lindemann’s Shredder Drive Assistant (SDA), the Intelligent Data Extraction System InDEx and further enhance system performance. One of the standout features of the TXS 69×90 is its modular nature, which includes pre-assembled hydraulic and electrical controls delivered in containers, ready for easy “plug and play” installation. This eliminates the need for additional buildings and enables the shredder to be installed and commissioned in under a month, far faster than most other shredders. Value Pricing, Premium Quality The TXS 69×90 maintains the premium build quality that Lindemann is known for. The shredder incorporates energy-efficient components and uses the same high-quality drive systems as Lindemann’s premium models. The design is robust, service-friendly, and low-maintenance, providing an excellent performance-to-cost ratio. Key features include a 40° inclined feed chute, proven twin-drive roller technology with two hydraulic motors, a […]

South Korean consortiums leading the realisation of industrial metaverse

Consortium achievements illustrate the capability of industrial metaverse in 3 industry whitepapers Technology is evolving to support modernisation and enable innovation in industry. South Korea’s National IT Industry Promotion Agency (NIPA) is supporting local technology development, eventually promoting the efforts and success to an international audience. Though often conflated with gaming and social networking, metaverse is an important tool that can improve operations and is increasingly being leveraged for industrial environments. In 3 recently released whitepapers, NIPA and Frost & Sullivan detail the cases of successful industrial metaverse implementation in the country. By sharing these cases, NIPA is expressing the capability of domestic technology and promoting Korean expertise internationally. Junam Lee, Director at NIPA for the Metaverse Convergence team says, “We believe that we have lots of advanced technologies to share and cooperate with nearby countries in terms of geography and culture.” Most organsations cannot easily execute industrial metaverse technology due to budget and customisation requirements. These papers identify ways that this innovative technology can be implemented right now. Supporting flexible manufacturing in the automotive industry One of the papers published details the benefits of the industrial metaverse and how it has supported the manufacturing industry, specifically automotive. The automotive industry, which is a major part of many Asian economies, is evolving to require flexible manufacturing systems for electric and autonomous vehicles. This paper outlines the path to industrial metaverse realization that enables flexible manufacturing. The consortium led by Shutagen, a technology service company, was able to achieve business and manufacturing agility through industrial metaverse with a deployment at the Hyundai Ulsan plant. XR devices to enable multiple use cases Another paper looks at the use of extended reality (XR) devices and how they support the expansion of metaverse use in industry. The consortium project aimed to develop a mass-produced […]

Beijing E-Town builds demonstration city for robot industry

As a pioneer in high-quality development for the new era, Beijing E-Town (BDA) is seizing the opportunity to lead the development of the embodied intelligent robot industry. The plan is to build a domestically leading and internationally first-class demonstration city for the embodied intelligent robot industry in two steps. “By the end of 2026, we aim to achieve full coverage of over ten interactive service application scenarios, attract more than 100 innovative enterprises, gather over 1,000 high-end talents, and reach a mass production capacity of 10,000 embodied intelligent robots. “By 2030, we plan to create an embodied intelligent robot innovation ecosystem characterised by ‘full-chain layout, full-stack autonomy, and comprehensive empowerment,’ establishing Beijing as a strategic base, a technological origin, an application demonstration, and a main industrial hub for embodied intelligent robots in China,” stated Kong Lei, Deputy Secretary of the Party Working Committee and Director of the Administrative Committee of the Beijing Economic-Technological Development Area (BDA), during the main forum on “Industrial Development” at the World Robot Conference 2024 (WRC 2024) on August 22. To achieve the development goals of the demonstration city, Beijing E-Town will implement the “Five Priorities” plan. In terms of advancing key technologies, Beijing E-Town will focus on critical areas such as the “brain,” “cerebellum,” and “limbs” of embodied intelligent robots. It will support key enterprises in strengthening collaborative research on disruptive and leading technologies, accelerate the construction of an innovative industrial technology system, and seize the high ground in embodied intelligent robot technology. To this end, Beijing E-Town will create an internationally competitive embodied intelligent “brain,” supporting robot companies in collaboration with AI enterprises to conduct research on key technologies of general-purpose large models in the field of embodied intelligent robots. It aims to develop an AI-based general-purpose model that integrates perception, decision-making, and control, […]

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AI and Sustainability in Advanced Manufacturing to take Centre Stage at Industrial Transformation ASIA-PACIFIC (ITAP) 2024

Industrial Transformation ASIA-PACIFIC (ITAP), will be held at Singapore EXPO from 14 -16 October 2024. Focusing on shaping the future with sustainable manufacturing, ITAP 2024 will spotlight the latest AI integration capabilities that enable diverse manufacturing sectors at various stages of technology adoption to foster business growth while contributing towards global climate goals. National AI developments to spur AI integration in manufacturing The Asia Pacific region is leading the smart manufacturing sector, which is expecting to grow at 15.7% CAGR through 2030. This is underscored by the accelerating rollout pace of AI policies that will lead to its greater adoption by manufacturers. Various industries are currently seeing more AI integration. For instance, Rolls-Royce, at their Seletar campus, uses AI for predictive analytics and maintenance of aircraft engines, enhancing reliability and performance while minimizing downtime. At ST Engineering, AI is used in predictive maintenance, enhancing production efficiency, and improving product quality across its various sectors, including aerospace and electronics. At a national level, Singapore revised national AI strategy (NAIS) with one of the aims to triple the nation’s AI workforce to 15,000 by 2029 and plans to invest more than $1 billion (US$743.7 million) over the next five years in AI computing, talent and industry development. Indonesia projects that AI will make a significant contribution of US$366 billion to its economy in the next decade. Indonesia aims to accelerate the growth of Southeast Asia’s largest AI ecosystem with the 2045 Artificial Intelligence National Strategy (Stratnas AI). In Vietnam, the government has approved a national strategy on AI that will enable Vietnam to become a hub for AI innovation and solutions in the Southeast Asian region and globally by 2030. Malaysia is propelling ahead with its Malaysia AI Roadmap 2021-2025, having recently launched the Malaysia Artificial Intelligence Consortium (MAIC) and the AI […]

BLT unveils high-strength aluminum and Ti65 powders for additive manufacturing

In a significant advancement for the aerospace and industrial sectors, Bright Laser Technologies (BLT) has recently unveiled its latest innovations in metal powder tailored for additive manufacturing. Leveraging its extensive research and development capabilities, BLT is launching new high-strength aluminum for Selective Laser Melting (SLM) and BLT-Ti65 for Selective Laser Melting (SLM) and Directed Energy Deposition (DED) processes, providing comprehensive turnkey solutions that cater to the complex demands of modern manufacturing. BLT-AlAM500 High-Strength Aluminum Alloy Boosts Industrial Manufacturing Quality High-strength aluminum alloys are renowned for their exceptional strength, thermal stability, and superior processing performance. These materials are prominently used in the aerospace sector for aircraft structural components, and engine parts. Beyond aerospace, high-strength aluminum alloys are also essential in high-speed trains, lightweight automotive parts, and premium sports equipment. However, producing these alloys using Selective Laser Melting (SLM) technology often presents challenges such as cracking and poor component density. BLT has optimised the process parameters for high-strength aluminum alloys, overcoming the difficulties of manufacturing complex, large-sized components with integrated structures and achieving high yield rates. In May this year, leveraging its extensive manufacturing experience with high-strength aluminum alloy components, BLT launched the new high-strength aluminum alloy BLT-AlAM500, specifically designed for aerospace applications. At TCT Asia 2024, BLT showcased parts like the bent tube, ventilation duct, and connecting pipe made from this material. The bent tube, ventilation duct, and connecting pipe printed in BLT-AlAM500. These components, characterised by thin-walled, irregularly shaped tubular structures with internal cavities, demand high precision and quality. Traditional manufacturing methods are complex, challenging, and costly. BLT optimised the design of these parts, using the high-strength aluminum alloy BLT-AlAM500 and the our Metal LPBF printing machine BLT-S400 for integrated manufacturing. Each part takes approximately 30 hours to form, achieving an average weight reduction of around 20%. The parts exhibit […]

Zoomlion opens eighth service center in Thailand

Zoomlion Heavy Industry Science & Technology Co., Ltd., a leading manufacturer of advanced equipment, recently celebrated the grand opening of its eighth service center in Thailand, marking a significant step in the company’s strategy to strengthen its market presence and provide high-quality, efficient services to local customers. The grand opening was attended by over 150 distinguished guests, including representatives from local government, construction and road contractors, and industry professionals. The ceremony featured an impressive display of Zoomlion’s latest equipment, including cranes, concrete mixers, excavators, mining trucks, industrial vehicles, and tractors. Gan Mengfei, general manager of Zoomlion’s Thai subsidiary, emphasized the importance of the new service center in Phitsanulok. “The opening of this center enhances our response capabilities and service quality in the region. Customers now have more diverse product options and superior after-sales service experiences. “We are committed to deepening our market presence, boosting sales and service capacities, and continually improving customer satisfaction,” said Mr. Gan. Zoomlion’s Development in Thailand Zoomlion’s Thailand subsidiary was established in 2015 and currently employs 130 staff members. The new Phitsanulok service center is the company’s eighth in Thailand, joining existing locations in Bangkok, Nakhon Ratchasima, Chiang Mai, and more. Each service center is staffed with 4-5 service engineers, 2-3 service vehicles, and ample spare parts. This ensures prompt, efficient, and professional service. Service personnel typically arrive within 1-2 hours of a customer request, resolving issues within 24 hours. If a problem cannot be resolved within three days, a replacement machine will be provided. On July 2, Zoomlion delivered 246 aerial working platforms, including scissors and boom lifts, with models such as ZS1012HA, ZS1212HA, ZA14J, and ZA22J-V. Customer feedback has been overwhelmingly positive. Zhao Zhaoqi, general manager of the Overseas Business Department at Hongxin Construction Development Company, stated, “We chose Zoomlion for its superior products […]

Greene Tweed completes manufacturing facility in South Korea

This new expansion will increase the manufacturing leader’s capacity and capabilities for the semiconductor market. Lansdale, PA – Greene Tweed, a leading global manufacturer of high-performance thermoplastics, composites, seals, and engineered components, has completed its new manufacturing facility in Ochang, Cheongju-si, Chungcheongbuk-do, Republic of Korea. The milestone marks a significant expansion of Greene Tweed’s global footprint and reinforces its commitment to delivering innovative solutions and exceptional service to their customers worldwide with its flagship Chemraz product line. With construction now complete, the new facility is poised to commence sample production immediately and transition to commercial production by September 2024. The state-of-the-art plant is equipped with advanced manufacturing technology as well as solar panels and greywater recycling facilities to mitigate environmental impact, and skilled staff are in place, ready to drive operations forward. “The opening of this facility represents a pivotal step in our strategic growth plan,” said Magen Buterbaugh, President and CEO of Greene Tweed. “Our investment in Korea not only expands our manufacturing capacity but also strengthens our ability to provide high-quality Chemraz® products to our customers, particularly in the semiconductor industry, which is crucial to the global economy.” The new Greene Tweed location underscores the company’s dedication to supporting clients based in Korea and the surrounding region, including notable semiconductor industry leaders. With the semiconductor market expected to be valued at one trillion dollars by 2030, Greene Tweed is well-positioned to meet local and global demand. By increasing its manufacturing presence in Asia, the company expects to improve delivery times, enhance business continuity, and offer greater flexibility and reliability for customers worldwide. “Greene Tweed’s new manufacturing site in Korea is a testament to our ongoing commitment to innovation and operational excellence,” said Thyag Sadasiwan, General Manager, Chemraz. “This facility will initially focus on our Chemraz product line, known […]

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